Waylay automates and simplifies complex processing industries.

Increase innovation velocity and kick-start new industrial business models with little effort and minimal risk.

Waylay’s offering is packed with ready-to-use blocks, yet fully open to extend and innovate in all processing industries such as oil & gas, pharma, steel production, energy & power generation, chemical & refining, food & beverage.

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System integrators in the processing industries experience huge variations in the use cases between different verticals when providing IT/OT solutions to their end customers. Waylay’s low code environment, combined with the high level of abstraction, tremendously speeds up delivery cycles, by benefiting from a templated approach for different industries and assets, and the concept of reusable soft sensors.

Equipment manufacturers can offer outcome-based service contracts that rely on access to digital twin data and enable a service-oriented business model based on servitization of equipment with preventive and predictive maintenance to reduce support calls, avoid truck rolls and boost the efficiency of their field service organization.

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Waylay has bundled its experience from working with enterprise customers in processing industries to offer proven solutions at greatly reduced risk and cost that others can only promise in slide decks.

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Preventive and predictive maintenance in the processing industries

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Waylay simplifies complex processing industries and bolsters digital transformation.

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Cybus and Waylay join forces

Waylay automates and simplifies complex processing industries.

Waylay offers productized use case templates for the processing industry to kickstart the creation of new business flows and experiment with ideas to generate new revenue. Introducing a painless digital transformation and a Citizen Developer solution to IT-OT unification. Enterprises now only need one single tool for automation, analysis, full visibility, and optimization of their processing flows and equipment. From day-to-day operations management and semi-finished products operational inline analysis to equipment maintenance, but also what-if scenarios in manufacturing to yield increase: Waylay covers all needs in processing industries.

Read our use cases

Condition-based maintenance plans

Dispatching maintenance engineers based on recurring time-based maintenance schedules is more efficient with IoT enabled assets. With Waylay you are able to assess when equipment needs maintenance, when it’s not functioning at its best efficiency point and when certain parts need replacement. Waylay can create rules that validate the IoT telemetry against asset type-specific or plant-specific acceptance thresholds. If the asset is consistently running outside the acceptable ranges, a maintenance intervention can be expedited. When Waylay has generated various ‘Production Failure Alarms’ for an asset in the last few days, then Salesforce Service Cloud et al. can prioritize the work schedules for the Engineers.

Oil well monitoring

Digitalising upstream Oil & Gas requires ensuring the safe operation of equipment of temperature and hydraulic pressure. Waylay detects well flow patterns to assess the performance of all assets and of the well itself. Users see failures and alarms in real-time on well flow data dashboards and ML algorithms are used for recalibration and validation of the assets.

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Use Waylay for:

Real Time Visibility into well performance
Early Detection of issues to avoid costly production losses
Identification & Resolution of production shortfalls
Optimization of oil and gas wells productivity

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Valve leakage

Ensuring safe operation of valves in the processing industries to maintain a constant throughput of the resource. By monitoring valves to identify cavitation, sticky valves or valve seat leakage based on customized parameters and Machine Learning. The Waylay Platform can provide better insights and offer automated asset provisioning, valve failure detection, predict bearing failures and optimize asset maintenance. All while being able to share your rules, results and alarms with your customers via a customer facing dashboard.

Predictive Maintenance

Monitor your valuable machines, buildings or assets to predict when certain parts should be maintained or interchanged. Yet for many companies in manufacturing, there is still a gap on predictive and preventive maintenance, and managing the maintenance of machines and equipment asks for a disruptive move. Using Waylay's powerful rules engine to monitor the data coming from these resources, businesses stay ahead of the competition by providing a sublime maintenance service, mitigating asset failure risk and avoiding unexpected production stops. Knowing what part will fail reduces wasted time for both clients and the repair crew.

Waylay automates and simplifies complex processing industries.

Increase innovation velocity and kick-start new industrial business models with little effort and minimal risk.